Having a defined play area around your swingset is always a good idea if you have the space for it. Depending on the material you choose it can cost as much as the swing sets themselves, so you’ll want to plan it wisely. Here are a few choices, and the pros and cons about them.
Pressure treated railroad ties: You can buy these in any home center or lumber yard. They come in different sizes,4” X 4”s, 4” X 6”s, 6” X 6”s and 8” X 8’s. Lengths are from 6 to 16 feet. I would suggest to buy them at 8 or 10 feet in length because these sizes are very common and easier to handle. They are recommended for backyards that need some leveling as they can be stacked up as needed. They can be fixed to the ground using rebar or long landscaping spikes. After the area is enclosed, try to round the top edges using a electric router with a ½ inch half round bit. If you don’t have a router, you can use a inexpensive block plane, a belt or palm sander or even a wood rasp like the “Stanley surform” but you need to get those sharp edges round for safety.
Flexible rubber ties: Manufactured by the same companies that make rubber mulch, these cost about $12.00 for a 5 feet section and you can curve them easily in almost any shape, with half-lap joints for easy fitting . Very soft and shock absorbent you can fix them on the ground the same way as the wood ties.
Plastic landscaping border: This is probably the least expensive method, but you will have to dig the whole play area to a depth of 4 to 6 inches in order to fill the space with cushioning material. It is flexible as the rubber ties and a has a nice finish look because both play area and grass will be at the same level.
Retaining wall blocks: Inexpensive and easy to install, although heavy to work with, they are a permanent solution for very steep yards as you can build them up in steps making it easy for the children to go up and down.
After you've built your defined play area, the next step is to lay weed block cloth in the whole space, before spreading the cushioning material.
Cushioning materials:
Since most reported injuries happen from falls around the swing set, it is highly recommended the use of some kind of cushioning such as:
Rubber mulch: Probably the most expensive of all the materials, the rubber mulch is made with recycled shredded tires. They come in different colors, sizes and shapes and make excellent cushioning materials that never rot, mold or fade. You will need to fill it to about 4” high throughout the whole play area in order to get a good fall protection. For a typical area of 30 feet by 24 feet you will need at least 2 tons of rubber mulch and cost between $600.00 and $1500.00. Due to some health concerns about possible chemical contamination, I advise parents to use caution with this product. For more information read this: http://www.ehhi.org/reports/turf/health_effects.shtml
Pea gravel or beach pebbles: Although you may think: “How a rock can soften my child’s fall?”, it is a very good material and reasonable priced. As a child falls on it the little round pebbles will roll onto each other and spread out, just like if they fall on a sandy beach. They stay very clean and free of bugs and as the rubber mulch you will need it to be about 4 inches high, to work properly.
Wood mulch or chips: Very good cushioning and the most commonly material used for play areas and the least expensive of all. It comes in different types, depending on the kind of tree it came from. For the mulch you need at least 6 inch high on the play area since it compacts in a short period of time. It is my least favorite because it traps water in between the wood fibers and have a tendency to grow mold and fungus like mushrooms, and you will need to replace it just about every two years Another inconvenience, in my experience, is that it attract bugs and every time the kids play on it they bring mulch all over their clothes and socks inside the house.
Sand: It is a very good fall cushioning but it leaves scratch marks in slides and other smooth surfaces (like hardwood floors inside the house) . It should be used only in a small contained area such as sand boxes or sand pits covered with a tarp or other material of your choice, to keep it clean and out of reach of cats and squirrels.